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Evolutionary
RB

Versatile & evolutionary rotary filler-capper for all your liquid products!

Filling & Capping

  • Accurate filling
  • Long life
  • Excellent cleanability

Containers: from 100g to 60kg
Materials: PET, PP, PS, Aluminium, Glass, …
Outputs: up to 42 000 containers/h (1 L)

Description

Electronic weigh filler-capper, made of 304 stainless steel and designed to fill a wide variety of products into various containers sizes and shapes. Our rotary weigh filers are the ideal solution to fill any homogeneous liquid products, including food, fragile, abrasive, corrosive or inflammable products.

As a standard, the machines are built completely in stainless steel (or adapted materials such as titanium or hastelloy)

As a standard, the machines are built completely in stainless steel (or adapted materials such as titanium or hastelloy)

An average lifetime of over 20 years

Our machines are built to last and integrate proven, long-lasting technology and materials with low maintenance. The solid structure reduces vibrations, increases accuracy and provides a safe production environment for your operators.

Advantages

Weight filling is the only filling technology that controls the amount of product as it fills the bottle, not after!

Weight filling is the only filling technology that controls the amount of product as it fills the bottle, not after!

Savings through reduced product giveaway due to high fill accuracy

The net weight fillers of Serac can be expected to save considerable amount of product for the manufacturer through reduced product giveaway on account of high fill accuracy.  An accuracy of approx. 1g/liter (1 sigma standard deviation) can be expected!  The savings often completely offset the price of the machine in a few years of operation.

Multiflow nozzles and FCS+ HMI are the ideal combination for clean filling of foamy products.

Multiflow nozzles and FCS+ HMI are the ideal combination for clean filling of foamy products.

Automated product change-over

With the new version of nozzle, there is no need to compromise between foamy and viscous products on the same filling line. The operator simply selects the product & package from the machine interface to adjust the filling cycles. There is no calibration required, no settings to alter and downtime is considerably reduced.

Plug-on: Ultra-rapid container circulation tool change system.

Plug-on: Ultra-rapid container circulation tool change system.

Quick format changeovers

Serac uses the Single Minute Exchange of Die –SMED- methodology to optimize both the accuracy of machine settings and the change-over speed.

  • No “trial & error” settings necessary
  • No tools
  • Quick identification using color codes
  • Made of HDPE or stainless steel

Serac solutions are adapted to stringent regulations for the treatment of effluents.

Serac solutions are adapted to stringent regulations for the treatment of effluents.

Reduce effluents and water usage

Our CIP system is designed to remove all product traces with minimal use of cleaning solution, both inside and outside of the tank (scales, table, fi lling nozzles). We also provide closed loop “dry” cleaning with automatic placement of collectors under the fi lling nozzles.

We design and assemble our own capping turrets to fi t your needs and fully control the maintenance

We design and assemble our own capping turrets to fi t your needs and fully control the maintenance

Technical characteristics

Filling

  • Net Weight Control of the filling, which is extremely accurate and consistent
  • Stable and Repeatable Product Filling that automatically adjusts to compensate for variations in Aeration, Temperature or Viscosity of your product
  • Reduced Product Wastage or give away leading to increased profit
  • Clean Filling with minimum foam creation or risk of drips/stringing from the nozzles after filling.

Capping

  • Excellent repeatability and homogeneity of the capping torques at all speeds
  • Quick format changeover with no tools required
  • High versatility to multiple capping needs
  • Reliable and smooth cap handling with no rotation during pick-up
  • No manual torque adjustments with centralization on the HMI.

Examples

Hygienic filler for cosmetics with brushless capping with traceability of the actual torque.

Hygienic filler for cosmetics with brushless capping with traceability of the actual torque.

Filler capper for detergents with closed loop “dry” CIP system.

Filler capper for detergents with closed loop “dry” CIP system.

Filler capper for edible oil with fully enclosed cabin

Filler capper for edible oil with fully enclosed cabin

Filler capper for automotive products with camera detection of container orientation.

Filler capper for automotive products with camera detection of container orientation.

Fully enclosed clean filler capper for sauces with internal bottle treatment.

Fully enclosed clean filler capper for sauces with internal bottle treatment.

Optional equipment

  • Pneumatic or brushless capper
  • Enclosed cabin and sterile air generator
  • Brushless synchronization with other equipments
  • Web access to key production indicators
  • ATEX protections
  • Corrosive resistant material with PP or PE parts
  • OIML Weight and measurement certification
  • Bi-color tanks for sequence filling

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